As electric vehicle production accelerates, the performance of every electrical connection becomes mission critical. Traditional joining methods like crimping or bolting often lead to increased resistance, reduced reliability, and higher scrap rates over time.
This presentation shows how ultrasonic metal welding provides a future-proof alternative for wire-to-terminal and busbar applications – delivering stronger joints, superior conductivity, and faster, more consistent production.
Key Takeaways:
- Boost performance: Achieve lower contact resistance and improved energy efficiency for longer EV range
- Increase productivity: Reduce cycle times and scrap rates for more efficient, scalable production
- Enhance reliability: Create strong, durable connections that withstand thermal and mechanical stress – even with mixed connections like Cu-Al
Join this session to discover how you can optimize your EV connections and gain a competitive edge with ultrasonic welding.
Sep 15, 2026, 11:45 am EDT
Register now—it’s free!
See the complete session list for the Virtual Conference on EV Engineering here.
Broadcast live from September 14 to 17, 2026, the conference content will encompass the entire EV engineering supply chain and ecosystem, including motor and power electronics design and manufacturing, cell development, battery systems, testing, powertrains, thermal management, circuit protection, wire and cable, EMI/EMC and more.
